How to Hang an Interior Door – Step-by-Step Guide for Flush and Rebated Doors

Hanging an interior door may seem like a job for professionals, but with the right tools and a clear plan, it's a satisfying DIY task you can tackle yourself. Whether you're working with a standard flush door or a rebated door, precision and preparation are key.

In this blog, we'll show you how to properly hang an interior door from scratch using essential Batavia tools—ensuring a perfect fit, smooth swing, and long-lasting results.

Types of Interior Doors You Might Be Hanging

There are two main types of doors for interior use:

  • Flush (standard) doors – A flat, non-rebated door that fits completely within the frame
  • Rebated (or lip) doors – These have a stepped edge and partially overlap the frame, often pre-fitted with hinges

Understanding which type you're working with will determine how you mount the hinges and align the handle.

Tools You'll Need

  • Batavia multi-tool – For cutting hinge recesses or trimming edges
  • Cordless drill/driver – For installing hinges and hardware
  • Chisel and hammer – For final hinge adjustments (if needed)
  • Tape measure, pencil, screwdriver, wedges or spacers

Batavia’s cordless and compact tools are perfect for precision door-fitting work—even in tight hallways.

Step 1: Measure and Mark Hinge Positions

  • Mark hinge locations on the door (typically 10–20 cm from top and bottom, and a third hinge in the middle for heavy doors)
  • Transfer these positions to the door frame
  • Mark the outline of each hinge

Step 2: Cut Recesses for the Hinges

  • Use a Batavia multi-tool with a plunge or detail blade to cut hinge recesses
  • Depth should match the thickness of the hinge leaf
  • Smooth the recess with a chisel if needed

This ensures the hinges sit flush, allowing the door to close cleanly.

Step 3: Drill Pilot Holes and Install Hinges

  • Drill small pilot holes for each hinge screw to prevent wood splitting
  • Screw the hinges into the door
  • Use quality screws for strength and stability

Step 4: Position and Hang the Door

  • Use wedges or spacers to lift the door into the frame
  • Align the hinges with their positions on the frame
  • Attach the hinges to the frame using a cordless drill
  • Check for even gaps around the door—adjust if necessary
  • For rebated doors, ensure the overlap sits correctly before tightening screws

Step 5: Check for Smooth Movement

  • Open and close the door to test clearance and alignment
  • Check gaps at the top, bottom, and sides
  • Adjust hinges or sand edges slightly if the door sticks

Step 6: Install Handle and Latch

  • Measure and mark the position of the handle
  • Drill the latch hole and recess
  • Insert and screw in the latch and handle
  • Fit the strike plate to the door frame

A Batavia multi-tool can also be used for trimming around lock plates or making fine adjustments.

Tips for Hanging a Door Like a Pro

  • ✅ Check the frame for squareness before starting
  • ✅ Use long screws for the top hinge to improve durability
  • ✅ Sand or plane the bottom of the door if it scrapes the floor
  • ✅ Always paint or seal edges before installing in humid rooms

Why Batavia Tools Make the Difference

  • Multi-tools for recess cutting and precision adjustments
  • Cordless drills for quick, accurate screw placement
  • Laser levels for perfect door alignment
  • Ergonomic, compact design for comfort during longer installs

Upgrade your interiors with perfectly hung doors. Flush or rebated, Batavia gives you the control and confidence to handle it yourself—accurately and efficiently.

TOOLS TO BUILD

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